Our client, an innovative performance and active-apparel brand, is seeking a seasoned Senior Technical Designer to drive the technical execution of apparel collections from concept through commercialization.  This role will serve as a key partner to Design, Product Development, Sourcing, and Manufacturing teams, ensuring products deliver exceptional fit, functionality, quality, and consistency.  The ideal candidate possesses strong patternmaking expertise, hands-on block development experience, and a deep understanding of performance apparel construction.  This position supports a balanced assortment across both men's and women's product categories, with significant involvement in technical development for leggings, sports bras, and other performance-driven garments.  This role is a hybrid schedule weekly in office, and we will consider strong candidates assistance for a move.

• The salary range for this role is: $110-125,000.

Responsibilities:

Technical Design & Product Execution

• Lead the technical development process from initial prototype through production approval.

• Create and maintain comprehensive technical packages, measurement specifications, grading standards, construction details, and fit documentation.

• Own the development and maintenance of base blocks and fit standards across multiple product categories.

• Conduct garment evaluations and analyze fit, construction, and workmanship to ensure consistency across seasons.

• Manage fit sessions, prepare garments for review, and communicate clear, actionable fit comments to internal and external partners.

• Partner closely with product development teams to identify and resolve technical challenges throughout the development cycle.

Patternmaking & Fit Management

• Develop and refine apparel blocks with a strong emphasis on performance and activewear products.

• Utilize digital patternmaking tools to support pattern revisions, grading, and fit improvements.

• Drive fit consistency across a balanced assortment that includes approximately equal exposure to men's and women's apparel.

• Apply advanced knowledge of garment construction, movement, and body mechanics to improve product performance and comfort.

• Support technical development of compression, leggings, bra, and fitted athletic product categories.

Vendor & Cross-Functional Collaboration

• Work directly with domestic and international manufacturing partners to resolve technical issues and ensure production readiness.

• Communicate construction updates, fit revisions, and technical standards to factory partners.

• Participate in regular meetings with overseas vendors to support development timelines and sample execution.

• Partner with Design to preserve creative intent while ensuring products are commercially viable and manufacturable.

Product Quality & Process Improvement

• Lead wear-testing initiatives and evaluate feedback to improve overall product performance.

• Maintain technical accuracy within PLM systems, ensuring all product records are organized and current.

• Establish and improve processes that enhance development efficiency, fit consistency, and quality standards.

• Support sample management and development tracking throughout the product lifecycle.

Required Qualifications:

• Bachelor's degree in Apparel Design, Fashion Technology, Textile Development, or a related discipline preferred.

• 8-12+ years of experience in technical design, apparel development, or patternmaking within an activewear, athletic, or performance apparel environment.

• Strong hands-on experience creating and modifying blocks (CTBK experience highly preferred).

• Proven expertise developing performance-driven products such as leggings, sports bras, training apparel, and other fitted categories.

• Advanced understanding of garment construction, grading, fit evaluation, and pattern engineering.

• Experience partnering with overseas factories, vendors, and manufacturing teams.

• Proficiency in digital patternmaking software such as Gerber, Optitex, or equivalent platforms.

• Experience working within PLM systems and managing technical product documentation.

• Familiarity with 3D design technologies including CLO 3D, Browzwear, or comparable programs is a plus.

• Strong organizational, analytical, and problem-solving skills.

• Ability to manage multiple development calendars and changing priorities in a fast-paced environment.

• Excellent communication skills and the confidence to influence cross-functional teams and external partners.

• Highly technical with strong patternmaking fundamentals.

• Equally comfortable leading fit sessions and creating or revising blocks.

• Detail-oriented with a "right-first-time" mindset.

• Collaborative, adaptable, and proactive in solving product challenges.

• Passionate about performance apparel and developing products that enhance fit, comfort, and functionality.

• Comfortable working across both men's and women's active apparel categories.

If you meet the required qualifications and are interested in this role, please apply today. 

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